How to Cut an Outlet out of a Wainscot Panel

How to cut out an outlet in a wainscot panel

Tools Needed:

  1. Square
  2. Sharp Knife with 3” blade
  3. Welting 
  4. Vinyl Adhesive 
  5. Drill with ½” bit
  6. Saber Saw
  7. Short 2x4
  8. Tape Measure
  9. Paper & Pencil
  10. Safety Glasses
  11. Ear Plugs
  12. Staple Gun

Step-by-Step Instructions:

  1. Measure for Cutout: Oversize the measurements by ½” on all sides, noting them down. 
  2. Mark the Panel: Transfer measurements to the back of the panel.
  3. Drill Starting Holes: Drill four holes at each corner of the cutout.
  4. Saw the Cutout: Use a Saber Saw with a 2x4 block to avoid cutting through the vinyl.
  5. Remove Wood and Cut Foam: Remove the wood and cut the foam in an “X” pattern.
  6. Prepare and Attach Vinyl Tabs: Extend vinyl tabs if needed and glue them.
  7. Apply Welting: Measure welting, apply adhesive, and secure it around the cutout.
  8. Final Steps: Staple the welting, trim excess, and install the finished panel.

    Take Your Measurements

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